Engineered for absolute freshness, shelf stability, and superior retail presence. Explore our primary product lineup.
Why elite roasters worldwide are transitioning from traditional quad-seal pouches to five-panel flat bottom coffee bags.
The Flat Bottom Coffee Bag (also known as a Box Pouch or Brick Pouch) represents the apex of flexible packaging design. Featuring five distinct printable panels (front, back, left gusset, right gusset, and bottom), it offers up to 30% more interior volume compared to stand-up pouches of the same footprint. Its rigid, completely flat base ensures 100% stability on retail shelves, eliminating tipping risks and enhancing visual impact in high-end specialty retail spaces.
Freshly roasted specialty coffee continuously emits Carbon Dioxide ($CO_2$) for weeks post-roast. Without degassing, sealed bags risk structural rupture; yet, exposure to ambient Oxygen ($O_2$) causes rapid oxidation of delicate aromatic oils. YPAK integrates Swiss WIPF One-Way Degassing Valves into high-barrier laminate matrices (WVTR < 0.5 g/m²/24h, OTR < 0.5 cc/m²/24h), venting internal gas while preventing atmospheric oxygen ingress.
Equipped with front-facing pocket zippers, tear notches, and press-to-close closures, flat bottom bags provide seamless opening and tight resealing. This mechanism protects volatile organic compounds (VOCs) and moisture balance over the product's entire consumption lifecycle, dramatically reducing food waste and increasing consumer brand loyalty.
Operating across Hong Kong, Dongguan, and Foshan, delivering certified excellence to international markets.
Founded in 2011, YPAK Packaging Group operates three state-of-the-art facilities across Hong Kong, Dongguan, and Foshan, emerging as one of China’s premier custom coffee bag manufacturers. Our Foshan and Dongguan production plants are rigorously certified under BRCGS Food Safety Packaging Materials and ISO 22000:2018 Management Systems—ensuring every pouch strictly complies with US FDA and EU food contact directives with full batch traceability.
We fit Swiss WIPF one-way degassing valves as a standard configuration, delivering unmatched freshness retention. To support agile brand growth, our industrial fleet features the advanced HP Indigo 25K Digital Press, enabling MOQ-free, plate-free production runs with photorealistic 7-color print fidelity—ideal for micro-lot roasts, seasonal offerings, and rapid market testing. Maintaining a 99.5% on-time delivery rate, YPAK guarantees uninterrupted operational continuity for your packaging lines.
In May 2012, commissioned our first complete high-speed flexible packaging production line, initiating automated pouch manufacturing.
In March 2016, pioneered specialized production of 5-panel Flat Bottom Bags for international coffee roasters.
In August 2017, established our second fully-automated manufacturing line to handle growing global export demand.
In April 2018, integrated eco-friendly solvent-free composite technology, reducing VOC emissions to zero and improving laminate bond strengths.
In June 2020, introduced the fully automatic ink-matching and dispensing system, guaranteeing Delta-E color accuracy under 1.5 across large runs.
In July 2020, deployed an enterprise-grade ERP production tracking system, enabling real-time status visibility and supply chain agility.
In October 2021, invested in the state-of-the-art HP INDIGO 25K digital printing machine, opening ultra-short run, variable data, and customized eco-packaging streams.
Aligning with EU Packaging & Packaging Waste Regulations (PPWR) and North American sustainability standards without compromising barrier integrity.
| Material Architecture | Barrier Rating (OTR/WVTR) | Sustainability Profile | Primary Industry Application |
|---|---|---|---|
| Mono-PE High Barrier (PE/EVOH-PE) | High (< 0.8 cc / < 0.8 g) | 100% Recyclable (RIC #4 Stream) | Specialty Roasters seeking EU Circular Economy Compliance |
| Kraft Paper / AL / PE | Ultra-High (< 0.1 cc / < 0.1 g) | Traditional Multi-Layer Composite | Long Shelf-Life Bulk Beans (1kg / 5lb Commercial Distribution) |
| PLA / Kraft / PBAT Compostable | Medium-High (< 2.0 cc / < 2.5 g) | 100% Industrial / Home Compostable (EN 13432) | Eco-conscious Direct-to-Consumer (DTC) Organic Brands |
| Digital Matte PET / Metalized PET / PE | High (< 0.5 cc / < 0.5 g) | Standard Laminate with Spot UV Finish | Limited-Edition Micro-Lots & Seasonal Single-Origins |
Conventional coffee pouches combine PET, Aluminum Foil, and PE, creating non-recyclable multi-material waste. YPAK’s innovative mono-material PE structures utilize EVOH ultra-thin barrier coatings. These pouches can be disposed of directly into PE recycling streams, meeting stringent European Circular Economy directives while maintaining up to 18 months of fresh coffee shelf life.
Derived from cornstarch and plant materials, our PLA (Polylactic Acid) and Kraft paper laminates are certified under EN 13432 and ASTM D6400. Integrated with compostable bio-valves and bio-zippers, these flat bottom pouches break down naturally into organic matter, water, and $CO_2$ in municipal composting facilities within 180 days.
Since 2018, YPAK has completely phased out solvent-based adhesives. Our dual-component solvent-free laminators eliminate chemical odor risks, preventing any off-gassing migration that could alter the delicate sensory notes of single-origin arabica beans.
Customized manufacturing strategies tailored to regional consumer habits and regulatory standards across North America, Europe, Australia, and Russia.
In the US and Canadian markets, 12oz (340g) and 2lb (907g) flat bottom bags dominate boutique cafe displays. Roasters prioritize high tactile finishes—such as rough matte, soft-touch rubberized coatings, and metallic foil stamping. YPAK’s custom pocket-zipper design allows North American roasters to fill pouches easily on automated filling lines while delivering an ultra-premium unboxing experience.
European roasters face stringent packaging mandates under PPWR regulations requiring eco-tax compliance and full recyclability. YPAK supplies 250g and 1kg Mono-PE flat bottom pouches outfitted with Swiss-made PE-compatible degassing valves, enabling roasters in Germany, the UK, Scandinavia, and France to completely eliminate non-recyclable multi-layer plastics.
Tailored specifically for the Russian specialty coffee sector and regional supermarket networks, YPAK manufactures heavy-duty 250g and 1kg flat bottom Mylar and Kraft paper bags. Designed with reinforced side seals and high-puncture-resistance metallized inner layers, these bags withstand extended freight across harsh climatic conditions while preserving coffee freshness.
Transparent, video-verified, and process-controlled workflow from initial design to final delivery.
Improving customer experience through real-time online video confirmation. We provide one-on-one consultation to confirm material choices, bag dimensions, zipper types, and artwork color proofs. Online video alignment eliminates guesswork, saving crucial sample iteration time prior to mass production.
Mid-sale service focuses on maintaining total control over every production stage. We provide clients with live photo and video updates of printing, laminating, slitting, and pouch-making processes. This strict process management guarantees structural integrity, precise seal temperatures, and on-time fulfillment.
Our dedication extends well beyond delivery. Excellent after-sales support ensures customer satisfaction and long-term supply stability. We collect technical feedback, conduct root-cause quality audits if issues arise, and continually optimize packaging specs for your future order cycles.
Leveraging the world’s most advanced flexible packaging ecosystem in Foshan and Dongguan.
Located in the Greater Bay Area (Dongguan & Foshan), YPAK benefits from an immediate, highly specialized raw material supply chain. From high-barrier food-grade films and bio-polymers to specialized Swiss valve imports and customized printing inks, our localized ecosystem reduces material sourcing lead times to less than 48 hours.
By pairing our HP Indigo 25K Digital Press with ultra-high-speed 10-color gravure printing presses, we bridge the gap between agility and scale. Roasters can launch test runs of 500 units without cylinder fees, then effortlessly scale up to millions of pouches with lower unit costs as market demand grows.
Our integrated ERP system maps raw material inventory, press scheduling, quality check checkpoints, and container consolidation. Positioned near major export ports in Shenzhen, Guangzhou, and Hong Kong, YPAK guarantees streamlined international shipping with a proven 99.5% on-time delivery rate.
Expert answers regarding custom flat bottom coffee bag manufacturing, valve technology, MOQ, and compliance.
Flat Bottom Bags (Box Pouches) feature five fully printable panels and a square, flat base. This offers superior shelf balance (it won't tip over when unfilled), maximizing billboard space for branding. Furthermore, it packs more efficiently into outer transit cartons, saving up to 15% in shipping costs compared to stand-up pouches.
Freshly roasted coffee beans degas substantial amounts of $CO_2$. The Swiss WIPF one-way valve features a precise rubber membrane and silicone fluid matrix that opens under tiny internal pressure increases to release $CO_2$, then instantly reseals to prevent oxygen ($O_2$) and moisture from entering. This protects volatile aromatic oils and prevents oxidation.
Thanks to our HP Indigo 25K digital press, we offer zero-MOQ digital printing for custom short runs, enabling boutique roasters to print multi-SKU designs without plate fees. For traditional rotogravure high-volume runs, our typical MOQ starts at 10,000 units per artwork SKU.
Yes. We manufacture certified 100% Mono-PE recyclable flat bottom pouches (compatible with PE recycling streams) as well as industrially/home-compostable Kraft paper and PLA laminates certified under EU EN 13432 standards. Both options can be fitted with matching eco-friendly degassing valves and zippers.
Our Foshan and Dongguan production facilities hold BRCGS (British Retail Consortium Global Standards) Packaging Materials Issue 6 certification and ISO 22000:2018 Food Safety Management System certification. All raw materials comply with US FDA 21 CFR and EU Regulation 10/2011 food contact requirements.
Digital printing orders are completed within 7 to 10 working days after artwork approval. High-volume rotogravure orders take approximately 15 to 20 working days. Ocean freight, air freight, and express door-to-door shipping are available globally, backed by our 99.5% on-time delivery track record.
Discover our comprehensive range of Mylar bags, Kraft pouches, drip coffee filters, and custom brand label solutions.
YPAK PACKAGING